Custom Foam Solutions

For when only foam can get the job done.

We do everything that only foam can.

At Fox Custom Foam, we know that packaging, organization and storage is fundamental to your work and foam is unique in its customizability. Lightweight and durable, capable of taking on virtually any shape, foam is special. Let’s customize a foam solution together.

Start a Project

We make it easy to find the perfect fit.

You shouldn’t have to compromise on the solution you are seeking. Whether your project needs drawer and tray inserts or foam packaging solutions and OEM parts, our creative team pairs with our next-gen technology so your custom foam solution is a snug fit. We guarantee it.

Send Us Your Specs and We’ll Deliver a Solution

Our customers span a range of industries, from manufacturing to equipment suppliers and beyond. Our products range in application widely, varying in scale, complexity and piece count. The people who use our foam on the daily are engineers, technicians, creatives – people like you.

Let’s Work Together

The Clear Path to a Custom Product

Foam is a marvel of modern manufacturing with a wide array of applications. From the automotive and electronics industries to safety materials and consumer goods, our expert designers are standing by, ready to make your idea a reality.

Let’s Work Together

Cutting-Edge Solutions Without Compromise

Just as foam is flexible, so are we. Our versatile capabilities, next-gen technology and skilled creatives assure that no matter the shape, cut, size or scope, we’ve got you covered. Get us your specs and we’ll deliver the custom solution you’re looking for.

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Military trucks in a line in parking lot.

Together We Can Change the Way You Work

It’s time to kick clutter, chaos confusion to the curb. From foolproof kitting solutions and packaging customization to protective cushioning and vibration mitigation, our solutions maximize efficiency, durability and profitability.

Get Started

Warehouse full of boxes and pallet orders.

Your Kit, Your Way

Whether it’s tools, hardware or other parts, custom kitting can be the cure for chaos, clutter and confusion in the workplace. As a custom foam fabricator, we take your specs and produce perfect kits with perfect fits. Because precision is non-negotiable.

Start Kit

Explore Your
Kitting Possibilities

Custom kitting gives your equipment storage a professional look while keeping your tools safe and secure. Click below to see what’s possible.

Build a Complete Kit

Start a Kitting
Project

We make it simple with an online program to create exactly what you need, step-by-step. Click below to get started.

Let’s Get to Work

Go Further with Foam

Black foam with yellow background with tool cutouts.

Drawer Inserts

Organize, store and protect parts and equipment

Drawer Inserts

Foam piece with cutouts set on top of a package.

Packaging

Keep everything together and protected during transport

Packaging & Anti-vibration

Cutout foam pieces stacked together as a kit.

OEM Parts

Any shape you need for any application

OEM Parts

Yellow kit of tools in drawer inserts layered and stacked.

Custom Kitting

Engineer the perfect fit for any set of parts

Customize a Kit

Our Customers Went Further with Foam

Everything fit perfectly

We had a hard time keeping track of our tools when Fox Custom Foam suggested using foam inserts. The process was simple, they took the tools we had on stock and arranged our boxes to make sure everything fit perfectly. When something didn’t line up, they were quick to fix the issue. This made inventory 100 times faster!”
Joe E., Lead Product Training Specialist

Quick turnaround and lead times

“We have been very happy with the custom foam shipping cases that we have received from Fox Custom Foam.  The milled foam accuracy and fitment are far superior to other processes such as waterjet cutting.  Quote turnaround and production lead times have been meeting our demands and expectations.  Keep up the good work!”
Luke B.

Custom tooling kits enabled super streamlined processes

“Fox Custom Foam created custom tooling kits for my company and made the process super streamlined. We provided what we needed, and they gave proofs and allowed feedback to get exactly what we wanted. The foam was super durable and fits the tooling beautifully while leaving room to grab the tool easily and keep the tool secure.”
Hannah G.

Exactly what we needed

“I was new to the custom kit arena and working with Fox Custom Foam proved to be a breeze! We had at least 5 different iterations of custom foam on one kit alone – they handled it with ease and gave us exactly what we needed every time. I never have to wait on quotes, products, or responses – 10/10 would recommend!”
Ali H. , Engineer

Let’s talk foam.

Make your next project a foam reality.