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A Soft Landing for Your Components

Customized without compromise. Get your custom foam fix.

Kitted foam pieces on a table with an aircraft hanger in the background.

What are the benefits of foam inventory kitting? 

Custom is literally our middle name. 

You have components and foam has options. We can create a custom foam solution for whatever you’re kitting, keeping components and equipment together in a convenient, orderly fashion. Nothing loose, nothing lost. We recommend our durable and flexible polyethylene foam for most component kitting projects. Kick confusion and chaos to the curb. 

Case On Point

We Offer a Variety of Storage Solutions

Tool chests, cabinets, cases, carts and more – we have what you need to control the clutter, chaos and confusion and create a more professional look in your shop and on the road.

Get Exactly What You Need With Custom Component Foam 

At Fox, every project moves from start to finish using our proven DRPP method — that’s Design, Refine, Prototype and Production. It’s simple and seamless, and the result is a perfect fit.  

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Identify Tools/Parts

Every project starts with identifying all the items that will be included in your ideal kit.

Not sure where to start? Contact us because we can help with that too.

Scan Each Tool/Part

In order to create the most efficient design, we need to get an accurate picture of each item being kitted.

Share Tool Scans or Photos

Upload your scans to our Portal so we can get started on your kit design.

Questions? Call us at (920) 235-0011.

Select Project Specifications

Let us know any project specifics you have for this kit like whether or not you will be using this foam for tool transport.

If we have any questions, we will contact you within 48 hours.

CAD Design

With your project specifications and tools scans, we’ll get started immediately creating a 3D design file of your foam kitting solution. Or, if you already have one, upload it to our Customer Portal to get started.

Allow up to 1 week processing time for new designs.

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Select Foam Preferences

You have options for the type of foam used in your project. We’ll make recommendations to go with your design file.

We’re the foam experts so let’s talk.

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Approve Final Design or Request Prototype

Once the design is approved, we can bring it to life by creating a fully functional prototype if required.

Allow 1-3 weeks production time for prototype creation and shipping. Many projects do not require a prototype to proceed to production.

Approve Prototype, If Required

If opting to fabricate a prototype, we’ll send it directly to you and if you’re happy, we’ll just need a thumbs up to get started with production.

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Foam Production

With your approval, we are able to enter the production phase of your foam kitting project.

Allow up to 4 weeks production time for most orders. Expedited turnarounds can be handled. Contact us for details.

Order Ships

We are flexible to meet the demands of your timeline and business. We work with you to determine the best way to get your finished products to you.

For local orders, pick-up and local delivery is available. Shipping available throughout the U.S.

Reviews

Quick turnaround and lead times

“We have been very happy with the custom foam shipping cases that we have received from Fox Custom Foam.  The milled foam accuracy and fitment are far superior to other processes such as waterjet cutting.  Quote turnaround and production lead times have been meeting our demands and expectations.  Keep up the good work!”

Luke B.

Custom tooling kits enabled super streamlined processes

“Fox Custom Foam created custom tooling kits for my company and made the process super streamlined. We provided what we needed, and they gave proofs and allowed feedback to get exactly what we wanted. The foam was super durable and fits the tooling beautifully while leaving room to grab the tool easily and keep the tool secure.”

Hannah G.

Like Foam, We’re Flexible

Explore Your Storage Options 

The special properties of our flexible foam inserts and storage options mean we can create whatever will work best for your needs, no matter how unique. Click below to see what we mean. 

Cases

Two tool cases stacked on top of each other.

Carts

Black tool chest on wheels.

Drawers

Drawer insert with no tools and yellow background.

Cabinets

Red tool chest.

Why Use Polyethylene Foam for Hardware Kitting?  

It fends off water, mold and bacteria for the long haul. 

Because of its durability, we use polyethylene foam for most of our custom hardware kitting projects. Our talented designers and advanced technology enable us to craft your solution no matter the number of parts or their size. And polyethylene foam’s near complete resistance to moisture, mold and everyday wear and tear makes it an ideal foam for electronics.  

Custom Foam Component Organizers That Fit Like a Glove.

Questions? Let’s connect. 

Your items, your process, your custom foam hardware kitting. Let’s get to work.