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Your One Stop for Custom CNC Machining of Foams and Plastics

We’ve Got What You Need to Get the Job Done

We say it often – “Custom is literally our middle name” and custom CNC machining is what we do best. At Fox Custom Foam, every custom project starts with the right material for your specs. We work with our customers to get what they need quickly and at the quality they expect from FCF.

CNC router machine cutting out square shape in foam.

Explore the Materials We Stock

Our service is fast because of the quality and quantity of materials we keep on hand. Check out the list of our in-house products. And, of course, we can special order if you need something different. 

Stacks of different textured foam pieces.

Foam

We stock a variety of foam options and source many more for customers who require specific foams for their projects. Explore our foam options in detail below.

Polyethylene Cross-Link Closed Cell – 4 lb.

Polyethylene Closed Cell – 4 lb. 1×48

Polyethylene Closed Cell – 4 lb. 2×48

Polyethylene Closed Cell – 4 lb. 4×48

Polyethylene Closed Cell – 4 lb. 2×24

Polyethylene Closed Cell – 4 lb. 3×48

Height 1 in. 2 in. 4 in. 2 in. 3 in.
Width 48 in. 48 in. 48 in. 24 in. 48 in.
Length 72 in. 72 in. 72 in. 72 in. 72 in.
Crosslink Yes Yes Yes Yes Yes
Color Black Black Black Black Black
Application Kitting Kitting Kitting Kitting Kitting
Benefits

Closed cell polyethylene foam is known for its excellent durability and water resistance, making it ideal for applications requiring robust protection and insulation. Its closed cell structure prevents the absorption of liquids and gases, providing superior barrier properties. Additionally, closed cell foam offers excellent thermal insulation and shock absorption, making it a versatile choice for protecting sensitive equipment and materials.

Polyethylene Cross-Link Closed Cell – 2 lb.

Polystyrene Closed Cell – 2 lb. 1/8×48

Polystyrene Closed Cell – 2 lb. 1/2×48

Polystyrene Closed Cell – 2 lb. 1×48

Polystyrene Closed Cell – 2 lb. 2×48

Polystyrene Closed Cell – 2 lb. 4×48

Height 1/8 in. 1/2 in. 1 in. 2 in. 4 in.
Width 48 in. 48 in. 48 in. 48 in. 48 in.
Length 72 in. 72 in. 72 in. 72 in. 72 in.
Color Black Black, Blue, Green, Purple, Red, Yellow Black Black, Blue, Red, Yellow Black
Application Kitting Kitting Kitting Kitting Kitting

Polystyrene Closed Cell – 1.7 lb.

Height

2 in.

Width

48 in.

Length

108 in.

Color

Black

Benefits

Closed cell polyethylene foam is known for its excellent durability and water resistance, making it ideal for applications requiring robust protection and insulation. Its closed cell structure prevents the absorption of liquids and gases, providing superior barrier properties. Additionally, closed cell foam offers excellent thermal insulation and shock absorption, making it a versatile choice for protecting sensitive equipment and materials.

Polyethylene Open Cell

2×40

3×40

2.5×40

Height 2 in. 3 in. 2.5 in.
Width 40 in. 40 in. 40 in.
Length 72 in. 72 in. 72 in.
Type Firm Firm Egg crate
Color Black Black Black
Benefits

Open cell polyethylene foam is characterized by its softer, more flexible structure, which allows for superior cushioning and sound absorption. This makes it an excellent choice for applications in packaging, automotive, and acoustical insulation. The open cell structure enables better airflow and compression, providing effective padding and comfort in products like seating and protective gear. CNC machining enables intricate and accurate cuts, ensuring the foam meets specific design and performance requirements. Open cell foam is also lightweight and cost-effective, making it a practical solution for various industrial and commercial applications.

Layered plastic cutout pieces.

Plastic

We stock sheet plastics and source many more for customers who require specific materials for their projects. Explore our plastic options available below.

Acrylic

Application

TBD

Warranty

No, Yes

Benefits

Acrylic is a highly versatile plastic known for its exceptional clarity and resistance to UV light, making it an ideal choice for applications requiring visual transparency, such as displays, signs, and lighting covers. Its ease of machining with CNC technology allows for precise cuts and intricate designs, ensuring high-quality finishes and durable products. Acrylic is also lightweight yet strong, offering a good balance of aesthetic appeal and practical functionality. Additionally, it resists weathering, making it suitable for both indoor and outdoor use.

Poly

Application

TBD

Warranty

No, Yes

Benefits

PVC (Polyvinyl Chloride) is renowned for its excellent chemical resistance and durability, making it suitable for applications in the chemical, plumbing, and construction industries. With CNC machining, PVC can be precisely cut and shaped to fit specific requirements, ensuring a high level of customization and efficiency. It is also highly resistant to moisture, making it ideal for environments where water exposure is a concern. Furthermore, PVC offers good electrical insulation properties, enhancing its versatility in various industrial applications.

PVC

Application

TBD

Warranty

No, Yes

Benefits

Polyethylene, commonly known as Poly, is valued for its outstanding impact resistance and low moisture absorption, making it perfect for applications in packaging, automotive, and marine industries. CNC machining enables the creation of complex shapes and components with high precision, ensuring reliable performance in demanding conditions. Poly is also lightweight and boasts excellent chemical resistance, which enhances its suitability for a broad range of industrial uses. Its low friction coefficient makes it an excellent choice for parts that require smooth, wear-resistant surfaces.

ABS

Application

TBD

Warranty

No, Yes

Benefits

ABS (Acrylonitrile Butadiene Styrene) is a robust plastic known for its high strength and impact resistance, ideal for manufacturing automotive parts, consumer goods, and electronic housings. CNC machining allows ABS to be precisely shaped and cut, ensuring consistency and quality in production. Its excellent machinability, combined with good dimensional stability, makes it a preferred material for prototyping and end-use applications. ABS also offers good heat resistance and is easily bonded with adhesives, providing additional versatility in design and assembly processes.

Questions? We’re Here.

We make it easy to get your questions answered and your project into production, so if you have questions about the materials we stock or can source for you – let’s talk!