Package Inserts That Deliver
For us, custom means no compromise. The difference really is in the details.
Getting started with custom-cut foam packaging?
No shakes. No breaks. Foam is the way forward.
Whatever you’re shipping, anti-vibration foam has you covered. Our skilled designers can create custom foam inserts for packaging no matter the shape, cut, size or scope. Combined with the right boxing, wrapping, strapping or seals, our custom polyethylene packaging will get your goods where they need to go—safe and sound.
Explore shipping materials.
Locked In for Transport
We’ve Got Container Solutions for Shipping and Transport
Find containers that safely transport your products, whether they’re crossing town or making an ocean voyage. Replacing items broken during shipping can be a costly loss for your company. Customized foam for shipping is unbeatable when it comes to ensuring your items arrive intact and in the right number of pieces.
Go Further With Foam
We use our proven DRPP method for every custom cut foam packaging project. It’s laser-focused on simplicity. The result is a perfect fit.
Identify Tools/Parts
Every project starts with identifying all the items that will be included in your ideal kit.
Not sure where to start? Contact us because we can help with that too.
Scan Each Tool/Part
In order to create the most efficient design, we need to get an accurate picture of each item being kitted.
Share Tool Scans or Photos
Upload your scans to our Portal so we can get started on your kit design.
Questions? Call us at (920) 235-0011.
Select Project Specifications
Let us know any project specifics you have for this kit like whether or not you will be using this foam for tool transport.
If we have any questions, we will contact you within 48 hours.
CAD Design
With your project specifications and tools scans, we’ll get started immediately creating a 3D design file of your foam kitting solution. Or, if you already have one, upload it to our Customer Portal to get started.
Allow up to 1 week processing time for new designs.
Select Foam Preferences
You have options for the type of foam used in your project. We’ll make recommendations to go with your design file.
We’re the foam experts so let’s talk.
Approve Final Design or Request Prototype
Once the design is approved, we can bring it to life by creating a fully functional prototype if required.
Allow 1-3 weeks production time for prototype creation and shipping. Many projects do not require a prototype to proceed to production.
Approve Prototype, If Required
If opting to fabricate a prototype, we’ll send it directly to you and if you’re happy, we’ll just need a thumbs up to get started with production.
Foam Production
With your approval, we are able to enter the production phase of your foam kitting project.
Allow up to 4 weeks production time for most orders. Expedited turnarounds can be handled. Contact us for details.
Order Ships
We are flexible to meet the demands of your timeline and business. We work with you to determine the best way to get your finished products to you.
For local orders, pick-up and local delivery is available. Shipping available throughout the U.S.
Reviews
Quick turnaround and lead times
“We have been very happy with the custom foam shipping cases that we have received from Fox Custom Foam. The milled foam accuracy and fitment are far superior to other processes such as waterjet cutting. Quote turnaround and production lead times have been meeting our demands and expectations. Keep up the good work!”
Luke B.
Custom tooling kits enabled super streamlined processes
“Fox Custom Foam created custom tooling kits for my company and made the process super streamlined. We provided what we needed, and they gave proofs and allowed feedback to get exactly what we wanted. The foam was super durable and fits the tooling beautifully while leaving room to grab the tool easily and keep the tool secure.”
Hannah G.
Every Package Is Precious
Explore Your Storage Options
Products that arrive broken cause delays, unexpected costs and, worst of all, unhappy customers. Keep your buyers writing happy reviews by heading off mishaps during shipping with custom foam inserts.
Cases
Carts
Drawers
Cabinets
Why Use Polyethylene Foam for Packaging Inserts?
It’s lightweight and durable. Change Your Packaging Game.
- It’s lightweight and durable.
- It’s a marvel of modern manufacturing. Some call it anti-vibration foam. But for you, it’s stress-free foam.
- Our standard 2-pound cross-link polyethylene foam provides a comfortable cushion for your goods no matter how bumpy the ride.
- It’s a flexible product that can be molded in innumerable ways.
Custom Polyethylene Packaging For Stress-Free Shipping
Questions? Let’s connect.
Your products, your process, your custom foam shipping inserts.
Let’s get started.